Equipment for drying and frying in a stream of hot air

NEW GENERATION OF FRYING EQUIPMENT

The equipment is designed for drying and roasting seeds, nuts and coffee in a stream of hot air at food industry enterprises, agro-industrial complex and farms in automatic or semi-automatic mode. Any bulk products with characteristic linear dimensions 3 ... 20 mm can be heat treated: coffee, peanuts, nuts, seeds, etc.

IMPROVEMENTS IN EVERY DETAIL

The equipment is a deep modernization of the previous series of equipment for frying products in a stream of hot air. When designing the equipment, many years of experience in the production and operation of furnaces were taken into account, the reliability of products was increased, the energy consumption of the equipment was significantly reduced, and the operational and ergonomic characteristics were increased. Numerous wishes of technical specialists who directly operate the equipment were taken into account, the result of which was the introduction of technical solutions that increase the maintainability and ease of maintenance and routine maintenance.

A fundamentally new product "BRIZ Mini" has been introduced into the model range of equipment, aimed at the widest range of manufacturers of various products who require heat treatment of various products with minimum productivity. Each unit is equipped with an autonomous control system that allows for operational control of all parameters of the equipment operation.

OUTSTANDING TASTE PROPERTIES OF THE PRODUCT

Highest frying quality
The air, purified from foreign matter, heated to a temperature of 200-250 degrees, in contact with the product, transfers heat energy to it, while simultaneously removing moisture vapor from the frying zone along with various substances formed during the frying process (oil vapor, soot, garbage, etc. substances). As a result of such processing, a product with excellent taste is obtained at the exit.
Uniformity
Intensive mixing of the product in the frying chamber creates conditions under which each unit of the processed product receives the same amount of heat energy.
Removing impurities and eliminating the effect of "dirty fingers"
A powerful air flow, acting on the product, separates the light fraction (husks, debris, micro-soot particles and fine dust) from the product in the frying chamber, as a result, all impurities are removed from the frying zone and settle in the waste container.

AUTOMATIC QUALITY CONTROL SYSTEM

The equipment implements the principle in which the degree of product readiness is monitored automatically in accordance with the criterion once set by the technologist. The means of objective control applied on the equipment allow organizing the frying process in such a way that the equipment independently determines the moment of the end of frying of the next dose. The processing time of the product is a variable.

The installation takes into account a large number of factors (product humidity, room temperature, electricity parameters, etc.) and excludes their influence on the quality of the final product.

EASE OF OPERATION AND MAINTENANCE

Automatic equipment operation

The installation is designed to work in automatic mode. It provides uninterrupted supply of raw materials, heat treatment of the product and removal of finished products. There is no need for an operator to constantly maintain the plant. In the event of an abnormal situation that requires human intervention, the oven generates a warning signal and an inscription on the screen describing the situation. As a result, one operator is enough for normal operation of a line of 5-6 machines, which entails an overall reduction in personnel required to maintain the equipment.
Easy to operate
The unit is controlled using a color control panel "TouchScreen", which displays all the information necessary for the operator about the parameters of the product and control information about the state of the main components and assemblies. The equipment operates in automatic mode without human intervention. In case of deviation of the main parameters from the norm, when operator intervention is required, his attention is drawn by means of a sound signal.
Built-in cooking programs
When switching from product to product, the operator does not need to perform a complete reconfiguration of the equipment. It is enough to select from the list the product that will be processed at the installation and all the necessary frying parameters will be set automatically.

ECONOMY

Saving energy
A special circuit for switching on heating elements and an original way of controlling heating allow the consumption of the minimum amount of electricity required to maintain the operating temperature of the unit. This ensures the most careful operation of heating elements and heating control system components. In addition, a two-level thermal insulation system and preheating of the air supplied to the system are used, which makes it possible to ensure the operation of the electric heater in an economical mode.
Compact dimensions
Due to the optimization of the mutual arrangement of units and assemblies of the product relative to each other, the internal volume of the product is used as efficiently as possible, which significantly reduces the dimensions. One piece of equipment covers an area of 1.5 square meters. m. The line with high performance, consisting of several pieces of equipment can be placed in the minimum area.
Reduced operating and maintenance costs
Achieved through the use of electrical and electronic components with optimized load characteristics. The probability of failure of heating elements and heating control system components is reduced to a minimum. As a result, product downtime due to malfunction is practically excluded.

RELIABILITY

Improving the reliability of electrical and electronic components
Achieved through the use of electrical and electronic components with optimized load characteristics. The probability of failure of heating elements and heating control system components is reduced to a minimum. As a result, product downtime due to malfunction is practically excluded.
Significant increase in the service life of heating elements
This is achieved by reducing the nominal parameters of the current on each heating element to a value of 0.5-0.7 of the nominal, which practically excludes the failure of the heating elements. Information about the current state of the heater is displayed on the operator panel.
No mechanical controls
Allows to exclude the failure of the control system due to damage to buttons, toggle switches, switches, etc.
Modern design and accessories
Achieved through the use of electrical and electronic components with optimized load characteristics. The probability of failure of heating elements and heating control system components is reduced to a minimum. As a result, product downtime due to malfunction is practically excluded.
Reliability of elements of electronics and mechanics
Achieved through the use of electrical and electronic components with optimized load characteristics. The probability of failure of heating elements and heating control system components is reduced to a minimum. As a result, product downtime due to malfunction is practically excluded.

UNRIVALED LEVEL OF INTEGRATION

Integration into ERP - systems
The equipment in the process of functioning is capable of producing data on manufactured products and a number of other specific data in real time. These data can be used in automated production process control systems implemented at the enterprise.
Wide range of connection interfaces
Communication of equipment with computing facilities of the ERP system is carried out through a set of standard interfaces (RS-232, RS-485, USB, Ethernet). This makes it possible to organize the coordinated operation of equipment with practically any modern technological equipment and computers with minimal time expenditures.
Management and control from a "remote workplace"
Equipment operation control and data collection on manufactured products can be carried out from a PC located anywhere in the production area. This is possible thanks to the implemented concept of the "remote workplace", which consists of a program installed on a PC and a system of connecting interfaces (standard or wireless).
Integration into technological lines of any complexity
The equipment can be installed and synchronized with the existing technological equipment of any complexity (Conveyors, packaging equipment, etc.). To increase productivity, furnaces can be combined in lines. The number of furnaces in the line and their configuration are determined by the required capacity.
PC and LAN connectivity for collecting and analyzing process statistics
The equipment is capable of displaying information about manufactured products on a PC with the necessary software installed. When the equipment operates as part of a line of several furnaces, it is possible to keep separate records for each installation, generalized statistics, and other types of records with different levels of detail.